Labor Allowance Rates

TIO-540-AJ1A

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Remove and Replace or Repair Hours Notes
ENGINE ASSEMBLY REMOVAL
AND INSTALLATION
40  
PROPELLER 2  
COWLING (WHEN REQUIRED)
COMPLETE
1  
REDUCTION GEAR ASSEMBLY    
REDUCTION GEAR ASSEMBLY VIA
NEW PARTS
   
TIGO REDUCTION GEAR REPAIR    
GEARS, BEARINGS, OR SHAFTS 32 Add 20 hours for engine removal and installation
CRANKCASE 32 Add 20 hours for engine removal and installation
SUMP 10  
INDUCTION HOUSING    
INT. PIPES OR INT. CONNECTION
(PER CYL.)
0.50  
PISTON COOLING NOZZLE 0.25 Add 6 hours for removal and installation of first cylinder, 2 hours for each additional cylinder.
OIL LEVEL GAUGE TUBE 0.25  
     
CRANKSHAFT ASSEMBLY 33 Add 20 hours for engine removal and installation
CRANKSHAFT NOSE SEAL 0.75 Add 1.50 hours for removal and installation of propeller
CAMSHAFT 32 Add 20 hours for engine removal and installation
CONNECTING ROD BEARING (PER
CYL.)
0.75 Add 6 hours for removal and installation of first cylinder, 2 hours for each additional cylinder.
PISTON (PER CYL.) 0.50 Add 6 hours for removal and installation of first cylinder, 2 hours for each additional cylinder.
PISTON RINGS (PER CYL.) 0.25 Add 6 hours for removal and installation of first cylinder, 2 hours for each additional cylinder.
CONNECTING RODS AND BOLTS
(PER CYL.)
0.75 Add 6 hours for removal and installation of first cylinder, 2 hours for each additional cylinder.
PISTON PINS, PISTON PIN PLUGS 0.25 Add 6 hours for removal and installation of first cylinder, 2 hours for each additional cylinder.
STARTER RING GEAR SUPPORT
ASSEMBLY
0.25 Add 1.50 hours for remavaol and installation of propeller
     
CYLINDER ASSEMBLY (FIRST) 6  
CYLINDER ASSEMBLY (EACH
ADDITIONAL)
2  
CYLINDER ASSEMBLY RING 2  
HELI-COIL (STUD, NOZZLE, SPARK
PLUG)
0.50  
VALVE GUIDES REMOVE &
REPLACE, & REAMING
1 Add 6 hours for removal and installation of first cylinder, 2 hours for each additional cylinder.
VALVE SEAT REFACING (PER CYL.) 0.25 Add 6 hours for removal and installation of first cylinder, 2 hours for each additional cylinder.
VALVE SEAT, REMOVING, REPLACE
AND REFACING
1 Add 6 hours for removal and installation of first cylinder, 2 hours for each additional cylinder.
INTERCYLINDER BAFFLES 0.50  
EXHAUST VALVE 0.25 Add 6 hours for removal and installation of first cylinder, 2 hours for each additional cylinder.
INTAKE VALVE 0.25 Add 6 hours for removal and installation of first cylinder, 2 hours for each additional cylinder.
VALVE SPRINGS, SEATS, KEYS, CAPS 0.25  
PUSH ROD SEAL (PER CYL.) 0.50  
PUSH ROD SEAL (PER CYL.)
O-235 SERIES
   
ROCKER ARMS (PER CYL.) 0.50  
HYDRAULIC LIFTERS, SOCKETS
(PER CYL.)
0.50  
PUSH RODS OR SHROUD TUBES
(PER CYL.)
0.50  
PUSH RODS OR SHROUD TUBES
(PER CYL.) O-235 SERIES
   
ACCESSORY HOUSING 10_  
SEAL, GASKETS, RINGS 1  
GEAR, GEARSHAFTS, DRIVE SHAFTS
(INTERNAL)
1 Add 5 hours for removal and installation of the Accessory Housing
GEARS, GEAR & DRIVE SHAFTS
(CROSSWISE ONLY)
   
COMPRESSOR SHAFT    
MAGNETO, COUPLING ASSEMBLY
CUSHINGS
2  
OIL COOLER BYPASS VALVE    
OIL RELIEF VALVE (VERNETHERM) 1  
OIL PUMP DIRECT DRIVE 0.50 Add 5 hours for removal and installation of the Accessory Housing
OIL PUMP DIRECT DRIVE (76 SERIES)    
OIL PUMP CROSS WISE    
OIL PUMP INTEGRAL   Add 6 hours for removal and installation of the Sump
OIL RELIEF VALVE ASSEMBLY 0.50  
INLET HOUSING 2.50  
TURBOCHARGER BRACKET 2  
SUPERCHARGER SEAL GASKETS,
RINGS
   
IMPELLER, DIFFUSER    
TURBOCHARGER CONTROLLERS 1  
TURBOCHARGER ASSEMBLY 2.50  
EXHAUST BYPASS VALVE OR
TRANSITION
1  
OIL DRAIN TANK 0.50  
CARBURETOR    
INJECTOR 2  
INJECTOR NOZZLES (PER CYL.) 0.25  
FLOW DIVIDER 1  
MAGNETO 1.50  
FUEL PUMP 1.50  
STARTER 1.50  
GENERATOR    
BELT   Add 1.50 hours for removal and installation of propeller
ALTERNATOR 1.50  
BELT 0.25 Add 1.50 hours for removal and installation of propeller
BENDIX OR DRIVE COUPINGS    
IGNITION HARNESS (DUAL
MAGNETO)
   
IGNITION HARNESS 1.50  
IGNITION HARNESS LEAD
(PER CYL.)
0.75  
IGNITION HARNESS LEAD (DUAL
MAGNETO)
   
EXH. MANIFOLD TURBOCHARGER
COMP. (PER SIDE)
1.50  
LYCOMING SUPPLIED OIL COOLER    
INTERCOOLER    
EXHAUST STACK ASSY. 0.50